Recausticizer

Proven FT-NIR application for recausticizer optimization

Recaust Challenges

Online measurements of Kraft pulping liquors have historically been a hurdle for the pulp processing industry. Traditional measurement techniques (i.e., conductivity, density, temperature and differential pressure) have only had moderate success due to scaling and fouling of their probes. Moreover, these devices lack chemical specificity. Until recently, the industry has accepted laboratory titrations as its choice method for complete liquor composition analysis.

FITNIR Solution

Today, FITNIR Analyzers provides reliable, accurate and true measurements for the broadest set of liquor properties. With the ability to provide simultaneous measurements of multiple chemical properties, minimal sample preparation, and no plugging or fouling, FT-NIR is quickly becoming the technology of choice for superior causticizing efficiency.

Properties Measured

FITNIR’s Recausticizer analyzer application measures White Liquor ABCs:

  • Effective Alkali (EA)
  • Sodium Sulfate (Na2SO4)
  • Active Alkali (AA)
  • Sodium Thiosulfate (Na2S2O3)
  • Sodium Carbonate (Na2CO3)
  • Solids Content*
  • Sodium Sulfide (Na2S)
  • Causticizing Efficiency (CE)
  • Polysulphides: Active, Inactive, Total, Residual Sulfide

*FITNIR Online measurement only

Key Benefits

  • $0.6 – 1.2M savings/year
  • 6 – 12 months ROI
  • Reduced deadload content (carbonate)
  • Decreased risk of overliming
  • Fewer lab tests required
  • Reduced TTA and EA variability
  • Increased causticizing efficiency (CE) at target TTA

Project highlights

Clearwater Paper, Lewiston Mill
Paper Excellence, Skookumchuck Pulp Inc.
Domtar Corporation, Kamloops Mill
Mill in US
Weyerhaeuser, Grande Prairie Mill
Domtar Inc., Espanola Mill
Mill in Northern British Columbia, Canada
Mill in Southern US
Alberta-Pacific Forest Industries Inc.
Mill in Eastern Canada

Lewiston, ID
Skookumchuck, BC, Canada
Kamloops, BC, Canada
US
Grande Prairie, AB, Canada
Espanola, ON, Canada
Northern BC, Canada
Southern US
Athabasca, AB, Canada
Eastern Canada

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