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FITNIR Kappa
Analizador espectroscópico NIR que mide el número kappa de pulpa kraft húmeda y seca y hojas de pulpa
Challenges
Kraft mills rely on the kappa number of pulp to estimate the extent of delignification of the cooking process. Kappa number is used as an input to automated control to optimize cooking yield and product quality. The standard, manual method to determine kappa number using potassium permanganate is slow and tedious and consumes a large amount of chemicals. Semi-automated or automated titration-based methods slightly reduce the time commitment, but still requires significant sample preparation and chemical usage. UV-visible light analysis methods are strongly dependent on species’ composition and can lead to errors, but most importantly it is not well suited for measuring high kappa numbers of kraft linerboard pulp.
Solución FITNIR
FITNIR Kappa utilizes NIR spectroscopy to measure the kappa number of kraft pulp. The spectral absorption features of lignin allow for the direct quantification of residual lignin on the pulp. Consequently, FITNIR Kappa does not rely on other parameters for measurement (i.e., the strength of chemicals, precise sample dry weight, reaction time, or a subjective colour change indicating end-point), automates sample preparation, and eliminates all associated chemicals. FITNIR Kappa provides kappa number rapidly, with excellent accuracy and repeatability. Analysis time is less than 20 seconds and the entire time to prepare the sample is less than 4 minutes. More importantly, the calibration models can be transferred from pulp-grade to pulp-grade without requiring major recalibration.
Propiedades medidas
FITNIR Kappa measures the kappa number of both wet and dry pulp. FITNIR Kappa uses diffuse reflectance NIR spectroscopy as the basis of measurement. Energy from the NIR light penetrating the sample is absorbed by the lignin. Optics collect the diffused reflected light, registering its absorption on the infrared detector and generating the spectrum with its unique features. The spectral data from the analyzer is then correlated with a previously built calibration model to determine kappa number. FITNIR Kappa can also be configured to measure viscosity.
Beneficios clave
- Análisis simplificado para una mayor frecuencia de pruebas
- Reduce significativamente la variabilidad de operador a operador, mejorando la precisión y la repetibilidad.
- Elimina los productos químicos de prueba peligrosos y reduce los productos químicos de proceso hasta en $150,000 por año
- Resultados más rápidos para ajustes más rápidos, mejorando la eficiencia y la rentabilidad
- Improves customer satisfaction by adhering to quality standards and enabling product
segregation
Aspectos destacados del proyecto
International Paper
Domtar Corporation
Domtar Corporation
Orange, Texas, USA
Dryden, Ontario, Canada
Kamloops, Columbia Británica, Canadá
Kraft Linerboard
(2013)
SW Digester Blowline and Brownstock
(2015)
Pulp Sheet Kappa
(2015)
FITNIR Kappa
Medición del número kappa mediante espectroscopia Nir
Mire este breve video que demuestra FITNIR Kappa y sus características clave para medir pulpa húmeda y seca, para ayudar a mejorar la eficiencia y la rentabilidad de las plantas de pulpa kraft.
¿Qué área de proceso de su planta de pulpa le gustaría optimizar?
Obtenga más información sobre nuestras aplicaciones y tecnologías FITNIR.
